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4th ASEF

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A Document Number
 Presenter & Title
The kind of the File
Day 1
Plenary

 

DocumentNo.1

Formulation of IMO Regulations and Role of Asian Shipbuilders
 
     Mr. Kimio Kiriake (Managing Director, SAJ)

 

  (PDF/9.4MB)

(Update Nov.25th)
 
 

DocumentNo.2

  
Achieving a balance in maritime regulation and expectation on ASEF
 
    Mr. Noboru Ueda (Chairman of IACS Council, Chairman and President of Nippon Kaiji Kyokai (Class NK)
 
(Update Nov.25th)

DocumentNo.3

Theme;    Protection against noise on board ships
Title of the presentation; Mandatory control of noise on board ships
Presenter;   Mr. O Kitamura (Mitsubishi Heavy Industries, Ltd., Japan)

 

Abstract
At MSC 83 (October 2007), 27 EU member States and EC proposed amendments to SOLAS regulation in order to make noise control on board ships mandatory.  DE 53 (February 2010) commenced actual work and a substantial debate was launched at DE 54 (November 2010) although a specific WG was not established. The adverse effect of excessive noise on health and fatigue of seafarers can be understood, however, there are a lot of problems in the original proposal from technical point of view.  An outline of the original proposal and concern over this issue shown by Marshall Islands et al., Japan, China and CESA, etc., at this early stage, is reported in this presentation.
 


 (PDF/654KB)

(Update Nov.25th)

 

DocumentNo.4

Theme;    Protection against noise on board ships
Title of the presentation; China shipbuilding and new request of protection against noise on board ships
Presenter;   Mr. Sun Yudong

(China Ship Scientific Research Center, China )

 

 Abstract
With increasing attention to crew health protection, 27 countries of EU submistted File MSC83/25/13 to MSC83 Meeting in 2007,in which postulated to set up new items of protection against noise in ships for promoting control of ship noise level and implementation of the new items compulsorily. The new IMO/DE request of protection against noise on board ships is introduced in this paper. The relative protection standards and current status of Chinese shipbuilding companies in the protection against noise on board ships are compared. Chinese attitude and schemes for replying the new IMO/ DE request are presented,finally applications of ship acoustic design and techniques of noise control in China are introduced.

Keywords: ship; noise; protection
1、 The new IMO/ DE request of protection against noise on board ships
Introduce the content of new IMO/ DE request about protection against noise on board ships.
2、 The contrast of relative noise codes
Analyze the standards of IMO、DNV、CCS and DE53 proposal for protection against noise on board ships
3、 The status of protection against noise on board in China
Analyze the status of cabin noise on board of ships made in China and the gap between the status and the new request.   
4、 Chinese attitude to new IMO/ DE request and main work of ship noise control on board ships in the future
5、 The new IMO/ DE request of protection against noise on board ships
Introduce the content of new IMO/ DE request about protection against noise on board ships.
6、 The contrast of relative noise codes
Analyze the standards of IMO、DNV、CCS and DE53 proposal for protection against noise on board ships
7、 The status of protection against noise on board in China
Analyze the status of cabin noise on board of ships made in China and the gap between the status and the new request.   
8、 Chinese attitude to new IMO/ DE request and main work of ship noise control on board ships in the future
Introduce Chinese active attitude for replying the new IMO/ DE request and the proposal in DE54; present the ship acoustic design and techniques of noise control in China for noise protection , and main work in the future.

 

 (Update Nov.25th)

DocumentNo.5

Theme;    Testing of watertight compartments
Title of the presentation; Testing of tanks and tight boundaries
Presenter;   Mr. O Kitamura (Mitsubishi Heavy Industries, Ltd., Japan)

 

Abstract
SOLAS regulation II-1/11.1, which entered into force in the beginning of 2009, does not require mandatory hydrostatic testing of watertight compartments which are not intended to contain liquids. SOLAS regulation II-1/11.2 and 3, however, require hydrostatic testing of double bottom (including duct keels), inner skins and tanks which are intended to contain liquids.  These requirements have brought both flexible and inflexible interpretations, and caused serious confusion.  Based on the questions raised by EMSA of EC, IACS took actions and proposed draft amendments to SOLAS and practical guidelines for testing tanks and tight boundaries at MSC 86 (June 2009), which will be discussed at DE in a couple of years.  A summary of IACS’s proposal and EMSA’s concern is reported in this presentation.
 


(Update Nov.25th)
 

DocumentNo.6

Theme;    Environmental FSA (Formal Safety Assessment)

Title of the presentation;  Environmental FSA for oil tanker

Presenter; Mr. Yasuhira Yamada 

(National Maritime Research Insutitute, Japan)

 

Abstract

Formal Safety Assessment (FSA) has been widely used to evaluate cost-effectiveness of new regulations from the view point of “safety” in IMO. As increase of society’s concern to environment, Environmental Risk Evaluation Criteria (EREC; in other words environmental FSA) is under development within the framework of formal safety assessment since MEPC57. On the other hand at MEPC58 Demark has submitted results of FSA study for oil tankers as an outcome of EU Project SAFEDOR, where several risk control options such as increase of double side space/double bottom height are judged as cost-effective.
In this presentation, status of the present discussion of EREC in relation to proposal submitted by Denmark is presented.

 

 

(PDF/506KB)

(Update Nov. 25th)

Session1

DocumentNo.7

Theme; Standardization of inventory hazardous materials for newly built ships

Title of the Presentation; IHM Preparation for new building ships
Presenter; Mr. Muneharu Toyota (IHI Marine United Inc., Japan)

 

Abstract
“The Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships, 2009” was adopted in May 2009. According to this Convention, Inventory of Hazardous Materials (IHM) is requested for all vessels so that ship recycle yards can properly manage the hazardous materials.
For new building ships, shipbuilders shall prepare the IHM Part I based on the Supplier’s Materials Declaration (MD). The Shipbuilders’ Association of Japan (SAJ) conducted trials for preparation IHM Part I two times according to the drafts of the Convention and Guideline. From these results, SAJ explain the necessity to use the same MD format and unified method of MD preparation.
 

 


 
(PDF/401KB)

(Update Nov. 25th)

DocumentNo.8

Theme; Standardization of inventory hazardous materials for newly built ships
Title of the presentation; The role of Hong Kong convention at ship recycling framework and the Japan's actions for implementation of the convention
Presenter;   Mr. Hirofumi Takano (Nippon Kaiji Kyokai (Class NK), Japan)

Abstract
"The Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships, 2009" was adopted by the International Maritime Organization in May 2009. The whole maritime industries have responsibilities at each steps of ships' life on ensuring that ships are recycled in a safe and environmentally sound manner.

When the convention enters into force, development and maintenance of an Inventory of Hazardous Materials (IHM) is required for all the  ships over 500GT excluding the ships stay inland water through their life. For both of Existing Ships and New Ships, the development of the IHM will be the significant task for concerned parties.

Stakeholders in Japan, including shipbuilders, shipowners, suppliers, research institutes, a government, and a classification society, have cooperatively proceeded to various actions so that the maritime industry are able to implement the convention smoothly.

The one of outcomes from such actions is the software for IHM development of NewShips, "PrimeShip-INVENTORY" which are developed by ClassNK. The software, which greatly reduces the burden for IHM development for newly built ships, has been already in use at more than one hundred shipbuilders and suppliers in the Asian region.
  
 (Update Nov. 2nd)
 

DocumentNo.9

Theme; Standardization of inventory hazardous materials for newly built ships

Title of the presentation; Inventory of hazardous materials for new ships
Presenter; Guan Yinghua 

( Dalian Shipbuilding Industry Co. Limited, China)

 

Abstract

Guidelines for the development of the inventory of hazardous materials was adopted in may 2009 in Hongkong, the objectives of the inventory are to provide ship-specific information on the actual hazardous materials present on board, in order to protect health and safety and to prevent environmental pollution at ship recycling Facilities. The article describes the materials to be listed in the Inventory, requirements for development of inventory etc, in particular of the works which shipyard shall do.
Key words: Recycling of Ships,hazardous materials, list and location, ship-specific information  
Syllabus: 
1. Requirements for the Inventory
• Materials to be listed in the Inventory
• Materials not requied in the Inventory
2. Development of Part I of the Inventory for new ships
Part I (materials contained in ship structure or equipment) of the inventory for new ships should be developed at the design and construction stage
• Checking of materials listed in Table A
• Checking of materials listed in Table B
• Process for checking of materials
• Description of location of Hazardous Materials on board
• Description of quantity of Hazardous Materials on board
3.  Development of part I of the Inventory for existing ships
4.Infulence on ship’s design and construction 
 

 
 
(PDF/1.8MB)(Update Nov. 25th)

DocumentNo.10

Theme;    PSPC(Performance standards for protective coatings) for ballast water tank
Title of the presentation; Useful and reliable technology for PSPC – Automated soluble salt measurement and further challenges beyond
Presenter;   Mr. H.Obata (Namura Shipbuilding Co., Ltd., Japan)

 

Abstract
PSPC for Seawater ballast tank have already been adopted, however, there are still further questions being raised while the shipbuilders acquired experiences. PSPC was established on basis of the technology existed at the time, but there has been a great deal of development in technologies. And PSPC does not exclude any alternative technologies and systems with proven equivalent performance. The Shipbuilding industries among Asian countries should share this perception and address to review the PSPC in order to achieve our smooth, efficient and productive management. In this presentation, our concrete activity, which is developing the method of automated soluble salt measurement and proposing to IMO in the future for realization above our targets, is introduced.
 


(PDF/3.8MB)(Update Nov. 25th)

 

 

DocumentNo. 11

Theme;    PSPC(Performance standards for protective coatings) for ballast water tank
Title of the presentation; Product Tanker Shipbuilding According to PSPC
Presenter; Mrs. Luo Yun
(Guangzhou Shipyard International Company Ltd., China)


Abstract
Foreword

  1. Simulation
  2. Backgroud of 50500tC2#
  3. Period of shipbuilding
  4. Certificate

 

1. Three parties’ inspection agreement


2. Shipbuilding process
   1. Precision control
   2. Welding distortion control
   3. Advance pre-fitting integrality 
   4. Pre-tightness test of welding
   5. Coating protection
   6. Construction treatment
      (1) Free edge 
      (2) Defects of steel surface
      (3) Welding spatter
      (4) After blasting


3. 压载舱检测
   1. Water soluble salts
   2. Damages
   3. analysis of 1、2


4. Problems
   1. from ship-owner
   2.结构自由边R2的打磨、焊缝表面成型及

   钢板表面飞溅等的处理,始终难以达到

   船东的要求
   3. Outfitting
   4. Coating protection
   5. Cost increase
   6. Lack of capacity
 

 (Update Nov.25th)

DocumentNo. 12

Theme;    PSPC(Performance standards for protective coatings) for ballast water tank

Titleof the presentation; Uniform application of PSPC

Presenter; Mr. Seo Sang-soo (Hyundai Heavy Ind. Co., Ltd. Korea)

 

Abstract

A series of IMO PSPC was discussed in IMO during several years and final PSPC resolution for cargo oil tank of crude oil tank was adopted at MSC 87.  The first IMO PSPC resolution for water ballast tank was started to apply in Korean shipyards without any reference industry standards or codes hence, Korean shipyards develop their own standard practice so called KSPIP (Korean Shipbuilders’ Painting and Inspection Practice). Interpretations on the resolution including guidelines are still arguing among the parties concerned and application procedures are different from each shipyards therefore, a unified interpretation/understanding of the requirements and uniform application of the resolution is vital important in order to keep a smooth shipbuilding process.  
 
1 Introduction
We should recognize a series of IMO PSPC and its requirement in detail and its interpretations currently available for uniform application of the resolutions.

 

2 Industrial standards and codes
KOSHIPA prepared a guideline for applying the PSPC, so called KSPIP, which is drafted based on documents of The Guideline for Implementation of PSPC, IACS UI SC 223 IACS PR 34 and JSRA/JSTRA - SPSS, etc.
Some Classification society comments on the KSPIP with different interpretation on the resolutions and reference documents without any technical background and it make a trouble on applying PSPC hence; more reliable standards based on same understanding on the existing documents considering coating quality and performance such as ISO standard are needed for smooth application of PSPC.

 

3 Progress on ISO standards
A series of new ISO standards for PSPC application currently being discussed in ISO TC8/SC8/WG5 and a draft CD (Committee Draft) will be finalized within this year. Another standard for salt measurement and surface preparation will also be developed and discussed in ISO TC8/SC8/WG5, a participation on the working group will be helpful.

 

4 Conclusions
The shipyards should have an initiative in application of the resolutions with proper preparation in both hardware and software aspect and should establish a unified procedure for application including inspection standards in order to keep a certain quality level of PSPC which required by the resolution.

 

(Update Nov.25th)

Session2

DocumentNo.13

Theme;    GBS (Goal-based ship construction standars) - Design transparency and intellecutual propaty protection
Title of the presentation; GBS-SCF (Ship construction file)
Presenter;   Mr. Y.Takaoka (Kawasaki Heavy Industries, Ltd, Japan)

 

Abstract
SCF Guidelines (Guidelines for the information to be included in a ship construction file) has been approved with the adoption of Guidelines for verification of conformity with goal-based ship construction standards for bulk carriers and oil tankers at IMO MSC87.SAJ introduce the process of development and approval of SCF Guidelines at IMO taking the balance of design transparency and intellectual property right into consideration, and its contents briefly. The recent activities by SAJ for the development of SCF Industry Standards including ashore archive center design based on this guidelines also be introduced for discussion.
 

 

(Update Nov.25th)

DocumentNo.14

Theme;   GBS (Goal-based ship construction standars) - Design transparency and intellecutual propaty protection

Title of the presentation; Harmonized structural rules and ship construction files (SCF part)Presenter;  Mr. Lu Sheng
( Shanghai Merchant Ship Design & Research Institute, CSSC, China)

 

Abstract

GBS Syllabus
1. Decided time table for bulk carriers and oil tankers of 150 m in length and above applying GBS.
GBS has the five-tier system and the three upper tiers had been developed.
Tier 1, Goals
Tier 2, Functional requirements
Tier 3, Verification of compliance criteria
Tier 4, Technical procedures and guidelines, classification rules and industry standards
Tier 5, Codes of practice and safety and quality systems for shipbuilding, ship operation, maintenance, training, manning, etc.

2. The tier 4 of GBS includes the classification rules. International Association of Class Societies (IACS) is undertaking a project to develop Harmonized Common Structural Rules (HSR)  which is based on the current two separate sets of IACS Common Structural Rules (CSR) for oil tankers and bulk carriers.

2.1 By this way, the benefit to IMO is that it will need a significantly reduced effort to undertake the verification procedure and to the shipbuilder is that reduced abrupt changes for the ships’ scantlings.

2.2 Current CSRs includes CSR for tankers and CSR for bulk carriers. The goal of CSRs is to set up common minimum structural requirements for the design and construction of robust ships, based on transparent methods, supported by published technical background documents and providing a rational link between the requirements for new buildings and ships in service. Some functional requirements had already been considered, i.e. designed life, environmental conditions, fatigue strength, etc.

2.3 The two CSRs are developed independently, consequently, there are different approaches for some key items:
 - wave load,
 - buckling criteria
 - fatigue requirement

2.4 Gap between current CSR and GBS functional requirements
 - ultimate strength, especially for ships withstanding impact loads and spring loads
 - residual strength
 - structural redundancy

2.5 We should be aware that HSR is not the final solution for GBS. It is agreed that a risk-base methodology should be further adopted. Being shipyard or design agencies, it’s better to contribute in such development.

3. Ship Construction File (SCF)
3.1 SOLAS, CHAPTER II, PART A-1, REG.3-10 “A Ship Construction File with special information on how the functional requirements of the goal based ship construction standards for bulk carriers and oil tankers have been applied in the ship design and construction shall be provided upon delivery of a new ship”

3.2 GBS Tier II, the requirement for design transparency, which is not covered by current rules.

3.3 SCF should include the following information
- Areas requiring special attention throughout the ship’s life.
 - All design parameters limiting the operation of a ship.
 - Any alternatives to the rules, including structural details and equivalency calculations.
 - Approved and stamped “As built” drawings and information which incorporate all design alteration approved [and stamped] by the classification society or flag State during the construction process.
 - Procedures for updating the Ship Construction File over the lifetime of the ship throughout the ship’s life.
 - Net scantlings for all the structural members.
 - Minimum hull girder section modulus along the length of the ship which has to be maintained throughout the life of the ship ship’s life.

There is some intellectual property (IP) sensitive items included.

3.4 Framework of SCF
SCF onboard 
SCF supplement on shore archive
To balance the transparency requirement and IP protection.
High IP sensitive documents including strength analysis, as built drawings, hull form and fatigue assessment are kept onshore.
The optimized hull form is the key IP for yards.

3.5 Questions for SCF ashore archive.
- Who’s going to run the ashore archive
- how to supervise the access control 
- who’s going to choose the archive
 

 

(PDF/1.1MB)(Update Nov.25th)

DocumentNo. 15

Theme;    GBS - H(C)SR (Harmonized common structural rules)
Title of the presentation; Views on IACS harmonized CSR from the shipbuilding industry
Presenter;   Mr. Kohta Shibasaki  (Universal Shipbuilding Corporation, Japan)

 

Abstract
International Association of Classification Societies (IACS) is now developing the new common structural rules which will incorporate the tanker rules (CSR-OT) and the bulk carrier rules (CSR-BC), and are called as “Harmonized Common Structural Rules” (HCSR). The one of big challenges of HCSR is to involve the requirements of the Goal Based Standards of IMO which include some technologies beyond the state-of-the-art.
In this presentation, the views on the development of HCSR by IACS and the suggestions for corporation by Asian shipbuilders for smooth implementation of HCSR will be expressed.
 

 

(Update Nov.25th)

None

Theme;   GBS (Goal-based ship construction standars) - Design transparency and intellecutual propaty protection

Title of the presentation; Harmonized structural rules and ship construction files (SCF part)Presenter;  Mr. Lu Sheng
( Shanghai Merchant Ship Design & Research Institute, CSSC, China)

See Document 14

Day 2
Plenary
 

DocumentNo.16

Theme;    Indonesia's regulation in compliance with international regulations

Title of the presentation;  STAR 50 : A Technical evolution process of handy Size bulk carrier
Presenter;   DR. IR. Marx Jefferson
(PT. PAL, Indonesia)


Abstract
STAR 50 is a handy size bulk carrier in the range of 50,000 dwt where this ship obtained its branded name.  This type of ship is one of the well-known ships in the world shipping market of 50,000 dwt class. This brief paper presents the technical evolution process from the Double Skin Bulk Carrier (DSBC) of 45,000 dwt into 50,000 dwt. The performance records of delivered ship from inclining test and deadweight measurement, sea trials and other test records are presented to show the ship capability. It is also discussed the effect  of on going changing in Class Regulation and other Regulating Body toward the ship design and construction. Finally, the future improvement of the ship in coping with the market demand will be also proposed.
 
 

 (Update Nov.25th)

DocumentNo.17

Theme;    Toward an NGO granted consultative status with IMO
Title of the presentation; Act 1; Introduction to NGO
Presenter;   Mr. O Kitamura (Mitsubishi Heavy Industries, Ltd., Japan)

 

Abstract
The privilege and obligation of an NGO, which is granted consultative status with IMO, are outlined in the presentation.  In conjunction with the second presentation to be made by JSTRA introducing existing NGOs relevant to Shipbuilding industry, the establishment of a preparatory WG for exploring NGO issue is proposed for consideration.
 

 (PDF/675KB) 

(Update Nov. 25th)

 

DocumentNo.18

Theme;    Toward an NGO granted consultative status with IMO
Title of the presentation; Act 2; Introduction to NGO
Presenter;   Mr. Nobuyuki Tanaka (Japan Ship Technology Research Association)

 

Abstract

NGO status, which is a consultative status at IMO, is now granted to 78 organizations. Those organizations represent various industries to speak for themselves and incorporate their views in regulations at IMO. Herein, the facts of existing NGOs representing shipbuilding industry, including their member companies, their activities etc., will be introduced, as well as ASEF’s distinct characteristics which focuses on technical issues.
 

 

 (Update Nov.25th)